Printing Cylinder Quality Control and Metrology

Accredited International Certification & Micron-Level Metrology

3-Stage Quality Inspection Firewall

CNC Turning & Precision Diameter Metrology

After rough turning, finish turning, and chrome finish operations, journal bearing seats and body diameters are tested using precision micrometers.

Mitutoyo Laser Micrometer & Zeiss CMM

±0.002 mm (2 microns) on journal seats

Dynamic Balancing & Runout Metrology

High-speed printing cylinders are dynamically balanced on electronic balancing machines to eliminate operational vibration and verify runout.

Schenck Dynamic Balancing Unit

ISO 1940 Grade G1.0 (Runout < 0.01 mm)

Super-Finish Surface Roughness Profiling

Mirror-polished surfaces are scanned with laser profilometers to establish surface roughness (Ra) graphical quality reports.

Mitutoyo Surftest SJ-411 Profilometer

Surface roughness: Ra < 0.05 µm

Our Quality Control Capabilities

CNC

CNC

Micron-level verification of cylinder geometry, diameters, and bearing tolerances through precision CNC machining and measurement.

Dynamic Balancing

Dynamic Balancing

Electronic dynamic balancing, vibration control, and runout verification for reliable operation at high rotational speeds.

Finish Grinding

Finish Grinding

Precision profilometer measurement and reporting of surface roughness after the finish-grinding process.

Runout Control

Runout Control

By keeping axial and radial runout in cylinders under control, we prevent the risk of printing defects and ensure visual clarity.

Final Quality Reporting

Final Quality Reporting

• Material certificates
• Measurement reports
• Heat treatment reports
• Coating reports
• Stress-relief reports

Accredited Corporate Certifications

ISO 9001:2015

Official certificate confirming full compliance of our printing cylinders and precision gears manufacturing with Bureau Veritas & UKAS standards.